Unique portfolio for metal 3D-printing
With over 40 qualified metal materials, Rosswag Engineering offers a globally unique selection and thus the right material for many metal 3D-printing applications. The classification of the materials in Technology Readiness Level (TRL) shows the maturity of a material from initial qualification to series production. As a customer, you benefit from our expertise in processing all materials in a holistic process chain with the appropriate process parameters in each case.
Iron Based TRL 7-9
| Material composition | Special features | Industries | Application examples |
|---|---|---|---|
| 1.4404 | AlSI 316L | Temperature range up to 550°C, Good corrosion resistance (PREN 15-32), Corrosion resistant to intergranular corrosion up to 300°C, Pressure equiment verification | Chemical industry, Pharmaceutical industry, Food industry, Tank construction | Heat exchangers, condensers, housings, spare parts, medical instruments, prototypes |
| 1.2709 | AlSI M300 | Martensite hardenable, Tool steel, Toughness, High yield strength, High tensile strength | Tool and mold making, Anlagen- und Mechanical engineering | Mold inserts with internal cooling channels, light build parts, die-cast and plastic molds |
| Invar 36® | Low thermal expansion up to 250°C, Toughness, Ductility | Optoelectronics industry, Electronics industry, Petrochemical industry | Aircraft control components, optical and laser systems, measuring instruments, stencils for electronic devices, kyrogenic components |
| 1.4828 | AlSI 309 | Temperature range up to 1000°C, High strength, Scale resistant, Good weldability , Machinable, Good corrosion resistance (PREN 15-32) | Apparatus construction for high temperature use, Automotive industry, Petrochemical industry, Furnace construction | Heat exchangers, chains, sieves and grates |
| 1.4545 | 15-5 PH | Temperature range from -200°C to 300°C, High strength, Ductility, Good corrosion resistance (PREN 15-32), Good weldability, Good forgeability | Mechanical engineering, Automotive industry, Offshore, Aerospace | Pumps and valves in high-pressure systems, hydraulic drives |
| Specialis® | Martensite hardenable, High performance hot work steel, Hardness adjustable with heat treatment, High hardness | Tool and mold making | Molds, dies, tools |
| 1.7225 | 42CrMo4 | High tensile strength, High toughness, Surface layer hardenable | Plant und mechanical engineering | Highly stressed components, connecting rods, gear shafts, toothed rudders |
Nickel Based TRL 7-9
| Material composition | Special features | Industries | Application examples |
|---|---|---|---|
| Inconel® 625 | Very good weldability, Creep resistance up to 700°C, Acid resistant, Resistant to pitting and crevice corrosion, Very good corrosion resistance (sea water resistant) | Chemical industry, Offshore, Nuclear industry | Aircraft engines, heat exchangers |
| Inconel® 718 | Creep resistance up to 700°C, High tensile strength, High yield strength, Can be used in sour gas environments (H2S, Co2, chlorides), Very good corrosion resistance (sea water resistant) | Aerospace, Oil & Gas industry | Turbine discs / blades, gas turbines, automotive turbochargers, springs and fasteners, heat-resistant tools for forging, extrusion presses and cut-off shears, pump shafts, borehole components, exhaust systems, connecting rod bolts, safety valves |
| VDM® Alloy 699 XA | Oxidation resistant to metal dust, Good weldability, Very good corrosion resistance to high temperature corrosion | Petrochemical industry | Power2X applications, components for the production of hydrogen, ammonia and methanol, cooling components for synthetic gas production |
| Hastelloy X | High heat resistance , Oxidation resistant up to 2200°C, Stress corrosion resistant, Formable, Weldable | Petrochemichal industry, Energy Production | Gas turbines, industrial furnaces, transition ducts, combustion chambers, afterburners, spray bars |
Other Materials TRL 7-9
| Material composition | Special features | Industries | Application examples |
|---|---|---|---|
| AlSi10Mg | Good thermal conductivity, Machinable | Automotive manufacturing, Motorsport, Aerospace | Prototypes, lightweight construction |
| Aheadd® CP1 | High performance aluminum, Machinable, High hardness, Ductility, Thermal conductivity, Electrical Conductivity | Motorsport, Defense, Aerospace | Heat exchangers, heat transfer parts |
| Ti6Al4V | Biocompatibility, High strength, Corrosion resistant, Weldable | Medical technology, Automobile manufacturing, Aerospace | Implants, lightweight construction |
| CoCr28Mo6 | Ceramizable, Corrosion resistant, Ductility | Dental industry | Dental prosthesis construction with subsequent ceramic firing |
Iron Based TRL 4-6
| Material composition | Special features | Industries | Application examples |
|---|---|---|---|
| 1.4021 | AlSI 420 | Martensite hardenable, Acid resistant, Corrosion resistant (PREN 5-15), Polishable | Mechanical industry, Hydraulic industry, Medical industry, Petroleum industry, Petrochemichal industry | Applications in moderately aggressive, chloride-free media, such as organic acids, soaps and solvents |
| 1.3964 | AlSI XM19 | Not magnetizable, Very good corrosion resistance (sea water resistant), Machinable, High tensile strength, High yield strength | Offshore, Ship construction, Submarine construction, Food industry | Submarine and offshore components |
| 1.4462 | AlSI 318LN | Austenitic ferritic duplex steel, High yield strength, Resistant to pitting and surface corrosion, Very good corrosion resistance (sea water resistant) | On- and Offshore, Chemichal industry, Food industry, Mechanical engineering | Components for transfering fluids, e.g. molten salt of solar thermal power plants with highly corrosive environments, pipes and containers for CO2 storage, production components of ethanol (biofuel) |
Nickel Based TRL 4-6
| Material composition | Special features | Industries | Application examples |
|---|---|---|---|
| ABD®-900 AM | Hardenable, Nickel-based superalloy, High creep behavior, High tensile strength, Corrosion resistant, Oxidation resistant up to 900°C | Aerospace, Automotive industry | Turbomachinery, gas turbines, turbochargers |
Iron Based TRL 1-3
| Material composition | Special features | Industries | Application examples |
|---|---|---|---|
| 1.4923 | X22CrMoV12-1 | Highly heat resistant chrome steel, Limited weldability, Temperature range up to 580°C, Corrosion resistant (PREN 5-15) | Chemichal industry, Aerospace | Steam turbines, pressure vessels, reactor technology |
| 1.4521 | AlSI 444 | Good corrosion resistance (PREN 15-32), Without added nickel | Food industry | Heat exchangers, drinking water pipes |
| 1.4901 | X10CrWMoVNb 9-2 | Temperature range up to 650°C, Long term temperature resistant up to 500°C | Plant and pressure vessel construction, Power plant industry | Pressure vessels, power plant construction |
| 1.3343 | AlSI M2 | High speed steel, High toughness, High compressive strength, Hardenable, Nitratable, Coatable, Adhesive and abrasive wear properties | Tool making | Cutting tools, forming tools (drilling. milling and sawing tools), cutting punches, dies and cold extrusion punches |
| 1.4906 | X12CrMoWVNbN10-1-1 | High temperature steel, Temperature range up to 600°C | Plant and pressure vessel construction, Power plant industry | Pressure vessels, power plant construction |
Worldwide Fastest material qualification
The in-house process chain at Rosswag enables holistic and rapid material qualification for additive manufacturing. From the atomization of individual alloys to metal powder, over parameter studies in the metal 3D-printing process, up to the analysis of the test specimens, very short cycle times can be realized. You can obtain initial information on the processing of your new material within just a few days.
INDIVIDUAL
METAL POWDERS
We are the only TÜV certified metal 3D-printing service provider with the possibility to produce individual metal powders according to customer requirements. Thus, we can offer you an efficient production of the metal powders up to a quantity of approx. 50 kg within the shortest possible time. The processing through sieving and air classification, characterization, quality assurance and full chemical analysis is conducted in-house to control all processes, data and interfaces.
+49 7240 9410-131
info@rosswag-engineering.de
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